Item Description

Product Description

Benoy precision harmonic reducer team based on theoretical calculation finite factor analysis, blended with slicing-edge inspection technique to get a huge amount of genuine measurement knowledge, the use of multi-goal regression optimization means, effectively crack through the non-common style problems of the round arc tooth condition, the advancement of breakthrough harmonic reducer.

The S-shaped optimized involute tooth composition is adopted for smoother and smoother meshing, and the tooth processing of rigid-flexible wheel breaks by means of the conventional sluggish-going for walks and equipment hobbing procedure. With the unique approach of hobbing semi-finishing + light-weight finishing and tooth surface area precision, a number of enamel are meshed at 2 a hundred and eighty-degree symmetrical positions concurrently, so the equipment tooth pitch mistake and accumulated tooth pitch error have a a lot more regular impact on the rotational precision, and really substantial positional accuracy and rotational precision can be acquired.

The content of the flexible wheel adopts the steel purified by tailored electroslag re-resolution, and the skinny-walled deformation part has been continuously spinning procedure and warmth therapy to make its substance wear resistance and plasticity attain a perfect stability. Steel wheel material adopts higher spheroidization price ongoing casting of ductile iron rather of traditional 40Cr substance, the special self-lubricating ductile iron dry metal 1 moments the thermal conductivity, can swiftly take in vibration, exceptional dress in reduction performance, service existence 2 moments dry classic 40Cr metal wheel.

Versatile wheel tooth processing engineering in the revolutionary invention of a deformation soon after the gentle ending processing of a special technique, not only to fix the difficulty of accuracy, but also to solve the classic processing after the assembly of deformation steel flexible wheel contact points are not uniform, so that the tooth mesh entire speak to, far more uniform force, considerably less friction, large load-bearing potential.

The transmission ratio is big, the transmission ratio of one-stage harmonic gear transmission can achieve i=30~500, and the construction is simple, 3 basic components on the coaxial can obtain higher reduction ratio. In order to stick to the market and user wants, configure a variety of buildings of cam flange servo interface technical specs, for various industries to start a variety of collection of molding goods, in buy to aid client assortment and use.

Precision Gearboxes, Motors and Reducers

Precision Transmission Gear

Custom made CNC Machining Elements Service

Quotation

In accordance to your drawing(measurement, content,and necessary engineering, and so forth)

Resources

Aluminum, Copper, Brass, Stainless Steel, Metal, Iron, Alloy,  Titanium and so forth.

Area Treatment method

Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, and so on.

Tolerance

+/- .005mm-.01mm, 100% QC top quality inspection before shipping and delivery, can give high quality inspection kind

Processing

CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Floor Remedy and so on.

Drawing Formats

Strong Functions, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

 

5-axis CNC Milling Components

Content Available

Aluminum

Stainless Steel

Brass

Copper

Iron

Plastic

AL6061

SS201

C35600

C11000

20#

POM

AL6063

SS301

C36000

C12000

45#

Peek

AL6082

SS303

C37700

C12200

Q235

PMMA

AL7075

SS304

C37000

C15710

Q345B

Abdominal muscles

AL2571

SS316

C37100

and many others…

Q345B

Delrin

AL5052

SS416

C28000

 

1214/1215

Nylon

ALA380

and so on…

C26000

 

12L14

PVC

and many others…

 

C24000

 

Carbon steel

PP

 

 

C22000

 

4140 / 4130

Laptop

 

 

etc…

 

and many others…

etc…

Surface Remedy

Content Available

As machined

All metals

Smoothed

All metals and Plastic (e.g aluminum, steel,nylon, Ab muscles)

Powder Coated

All metals ( e.g aluminum, steel)

Brushing

All metals (e.g aluminum, metal)

Anodized Hardcoat

Aluminum and Titanium alloys

Electropolished

Metallic and plastic (e.g aluminum, Stomach muscles)

Bead Blasted

Aluminum and Titanium alloys

Anodized Very clear or Coloration

Aluminum and Titanium alloys

Software Area

 

Business Profile

HangZhou CZPT Clever Technological innovation Co. Ltd was proven in 2003. Because proven, we always concentrate on precision transmission and mechanical parts producing & processing. We have a specialist R&D group and superior equipment hobbing device, gear grinding machine, equipment shaping machine, CNC Lathe machines and milling machines, which can give thorough remedies in accordance to user’s specifications, from the style. 

we bulid us through aid other individuals succes. CZPT always focuses on the growth capacity, and now, it owns more than 30 patents. Our company has many innovative engineering layout softwares and applied more than twenty new systems and new procedures. And also, it is certified by ISO 9001: 2015 and ISO 14001: 2015.

For more than ten years, our organization has been dedicated to the creation and processing of precision components and non-standard automation design and style. With a extremely certified workforce, relying on prosperous knowledge in precision processing and global foremost tools, the business has proven strategic partnerships with planet-renowned enterprises in the fields of aviation, health care and industrial precision examination and measurement tools.

FAQ

Q1: How to get a quotation?

A1: Make sure you deliver us drawings in igs, dwg, stage and many others. collectively with detailed PDF.If you have any needs, please be aware,
and we could offer skilled suggestions for your reference.

 

Q2: How lengthy can i get the sample?

A2: Depends on your particular objects,within 7-ten times is necessary normally.

 

Q3: How to get pleasure from the OEM companies?

A3: Normally, base on your design and style drawings or authentic samples, we give some technological proposals and a quotation to you, right after your agreement, we generate for you.

 

This autumn: Will my drawings be protected following sending to you?

A4: Sure, we will preserve them well and not release to 3rd party with out your permission. Of course, we would make certain the basic safety of the drawing.

 

Q5: What shall we do if we do not have drawings?

A5: Make sure you send out your sample to our manufacturing unit,then we can copy or supply you far better solutions. Make sure you ship us pictures or drafts with proportions(Size,Hight,Width), CAD or 3D file will be made for you if placed buy.

 


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Samples:
US$ 600/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Samples:
US$ 600/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys

The Advantages of Using a Cyclone Gearbox

Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.helical gearbox

Transmission ratio

Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.

Compressive force

Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.helical gearbox

Rotational direction

Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.

Design

Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.helical gearbox

Sizing and selection

Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
China Benoy Mgj-Drive Series Precision Aluminum Harmonic Speed Gear Reducer Gearbox     cycloidal drive purposeChina Benoy Mgj-Drive Series Precision Aluminum Harmonic Speed Gear Reducer Gearbox     cycloidal drive purpose
editor by CX 2023-03-29